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Product description

Comparison between parallel twin-screw extruder and cone twin-screw extruder

 

SPC floor flat and double extrusion production line is composed of PS130-28 flat and double extruder, clothes hanger flat die, four roll calender, cooling equipment, tractor, plate shearer and plate lifter. After the equipment arrives at the American customer company, our company will send engineers to carry out installation and commissioning, and help customers train equipment operators, product inspectors and equipment maintenance personnel.

 

Model: PS130-28+BF1350

Brand: RICHON 

● The transmission system of extruder reducer is developed, designed, processed and manufactured by our company according to German technology, and has obtained a patent (ZL 2013 2 0052400.8). The gear has the requirements of high surface hardness and high core toughness. It adopts German ina and fag bearings, which have the advantages of high bearing capacity, large output torque, high torque coefficient, low noise, stable operation and long service life.

● Energy saving and consumption reduction. Our reduction gearbox adopts four-stage speed change. Compared with the cone double extruder SJZ110 / 220 with the same capacity, its power configuration is only 50%, and the service life of its screw is twice that of the cone double screw. The reason is that the power consumption and screw consumption of parallel twin-screw extrusion production line are only 60% of that of cone twin-screw extruder with the same capacity 

● High production capacity. The parallel twin-screw extruder has stable operation, few faults, long service life of the screw, easy operation essentials for operators, and other comprehensive factors, so that the operation time can be controlled, the product quality is stable, and the qualified rate of the product can reach 96% (including edging).

● Save labor. The parallel twin-screw extruder has stable operation, few faults, the working current fluctuates up and down no more than 5A, and there is little time for maintenance, screw replacement and feeding adjustment. Therefore, according to the calculation of workers equipped in two production lines, the labor volume is only 70% of that of conical twin-screw extruder

● The electrical appliance part meets the requirements of UL certification and SPC certification


               
               
               

SJZ110/220 conical extruder and PS130-28 Parallel extruder


Comparison table

Model

SJZ110/220

VS

Model

PS130-28

Driving power

200Kw

Driving power

110Kw

Current consumption

240A or so

Current consumption

170Aor so

Heating power

83Kw

heating power

76Kw

Heating frequency

Once in 48 seconds

Heating frequency

Once in 1.2mintes

Power consumption per square floor

¥1.23/m2

Power consumption per square floor

¥0.75/m2

Screw price

¥150000.00

VS

Screw price

¥132000.00

Service life

90days

Service life

180days

Barrel recycled or not

No

Barrel recycled or not

Yes

Screw consumption for each square meter floor

¥0.94/m2

Screw consumption for each square meter floor

¥0.27/m2

Per hour extrusion output

1100Kg

VS

Per hour extrusion output

1400kg

Daily extrusion output

27tons

Daily extrusion output

33tons

Month extrusion output(26)

700tons

Month extrusion output(26)

860 tons

Daily pass rate

95.6%

VS

Daily pass rate

97.8%

Monthly pass rate

89.3%

Monthly pass rate

94.3%

Three-month cumulative pass rate

80.3%

Three-month cumulative pass rate

94.3%

Two production lines labors (two shifts)

4

 

VS

Two production lines labors (two shifts)

4

four production lines labors (two shifts)

8

Four production lines labors (two shifts)

4

six production lines labors (two shifts)

12

Six production lines labors (two shifts)

5(daytime shift add one more labor)

Eight production lines labors (two shifts)

16

Eight production lines labors (two shifts)

6

Formula cost

¥2.47/Kg

VS

Formula cost

¥2.47/kg

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